Iron-sulfur clusters are essential cofactors in various biological processes, including oxidative phosphorylation, numerous enzymatic reactions and in DNA replication and repair. We report the clinical manifestations and the biochemical characterization associated with a novel neuromuscular disease gene, CIAO1, a key component of the cytoplasmic iron-sulfur assembly (CIA) machinery. We identified four unrelated individuals with biallelic variants in CIAO1 (P1: p.H302P/p.F250_L339del; P2 and P3: p.H302P/p.R65W; P4: p.D171G/p.H251L) who presented with a consistent phenotype of early to adolescent onset of progressive proximal and axial muscle weakness, facial and bulbar weakness, and respiratory insufficiency (FVC 51 – 63% predicted). In addition, patients presented with CNS symptoms including learning difficulties (n=4) and neurobehavioral comorbidities (n=2), neuroimaging findings of iron deposition in deep brain nuclei (n=2), macrocytic anemia (n=2) and gastrointestinal symptoms (n=2). Creatine kinase was elevated in all patients, and muscle MRI revealed mild diffuse atrophy and fatty infiltration with greater involvement of proximal posterior thigh, sartorius and medial gastrocnemius muscles. Muscle histopathology revealed myopathic and mildly dystrophic features and prominent mitochondria with oxidative stains. Muscle ultrastructural features included large and morphologically abnormal mitochondria. Muscle biochemical analyses, activity assays, and native immunoblots indicated dysfunction of the mitochondrial respiratory chain. CIAO1 disease-associated variants exhibited impaired interaction with CIA components and failed to recruit recipient proteins for iron-sulfur cluster delivery. Variant analysis and functional assays revealed reduced stability of the variants compared to wild-type CIAO1. Loss of CIAO1 resulted in impaired DNA helicases, polymerases and repair enzymes that are known to acquire their Fe-S cofactors from the CIA complex, and lentiviral restoration reversed all patient-derived cellular abnormalities. Our study identifies CIAO1 as a novel neuromuscular disease gene and provides insights into the broader implications of the iron-sulfur assembly pathway in human health and disease.